Spunlaced non-woven industry should be prepared for danger in times of peace
Spunlace products are still in the growth period in the field of industrial textiles in China. The output of domestic spunlace products accounts for about 4% of the total amount of non-woven fabrics. Experts predict that, in the next 10 years, the proportion of spunlaced products in non-woven fabrics in China will probably increase to 8%, reaching the level of international advanced countries.
In the face of the rapid growth of global spunlaced non-woven fabric production capacity, relevant experts said that China's spunlaced non-woven fabric industry should focus on three aspects: Development: based on new products and new markets, domestic spunlaced production enterprises should constantly adjust their marketing strategies according to market demand, make the spunlaced application market bigger, and try to avoid mutual killing in local markets.
Constantly developing new products and opening up new application markets is a top priority for all enterprises.
Experts pointed out that the current domestic spunlaced non-woven fabric application market is mainly concentrated in synthetic leather fabrics, disposable medical and health products, etc. The varieties of spunlaced non-woven fabrics are far from meeting the market needs.
Therefore, spunlaced non-woven fabric production enterprises should correctly select the entry point of technological progress in combination with the development of China's economy and the current technological situation of enterprises, firmly grasp the three links of special raw materials, composite processing technology and high value-added product development for spunlaced non-woven fabrics to improve product quality and change the single product situation.
Management: based on saving potential and reducing consumption, the raw materials of spunlace products account for more than 50% of the total cost of spunlace cloth. How to effectively reduce costs is the key for enterprises to improve their competitiveness.
Experts remind that by increasing the production rate of spunlaced products, it is the most direct way for enterprises to save raw materials.
Enterprises can reduce the consumption of raw materials by improving the filtration effect, doing mechanical maintenance, minimizing abnormal downtime, rationally arranging processing varieties, and minimizing the number of replacement varieties. At the same time pay attention to save energy consumption.
Energy consumption accounts for about 10% of the production cost of spunlaced cloth. Reducing energy consumption can effectively reduce product cost.
For example, the main energy consumption of the Spurs is closely related to the pressure of the Spurs. The most effective way to reduce energy consumption is to reduce the pressure of the Spurs.
Equipment: Based on localization, it is also essential to improve the localization rate of equipment auxiliary accessories: such as the application and promotion of domestic high-pressure pumps and spunlaced support networks.
In the spunlaced production process, many key components and accessories play a very important role in product quality and stable production, but due to the particularity of its materials, processing accuracy, post-treatment methods and process technology, these spare parts generally need to be imported.
At present, with the improvement of China's ability to digest and absorb the imported technology, domestic equipment manufacturers have developed spare parts with basically the performance up to the import level and started trial use in some spunlaced manufacturers.
Improving the localization rate of equipment auxiliary accessories can not only greatly reduce the production cost of enterprises, but also provide corresponding guarantee for stabilizing production and improving product quality.
In short, in the fierce market competition, enterprises can only rely on continuous development of new products, accelerate the development of products with independent intellectual property rights, and accelerate technological progress, so that the Spurs industry has stronger competitiveness.
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